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5 S
 
SUPIMA CERTIFICATE
 
OEKO TEX STANDARD 100
 
COTTON PROCUREMENT
 
CERTIFICATE
 
ORGANIC EXCHANGE CERTIFICATE
 
ORGANIC COTTON GOTS CERTIFICATE
USTER SPECTRUM
USTER AFIS
USTER TESTER 5
USTER TENSORAPID 4
USTER TENSOJET 4
USTER CLASSIMATE - OFFLINE
 
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ZWEIGLE HARINESS TESTER
 
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USTER QUANTUM CLEARER
Total Quality Policy
“To endeavour and meet the increasing challenge of supplying quality yarns consistently as desired by customers of varied requirements based on highly variable raw material as cotton”.

Ramco Group Textile Division believes that Quality is not merely a policy but a way of life and an integral part of the company’s strategy for customer satisfaction. A team of dedicated workers and committed technical people work in perfect unison, adopting the most stringent quality control standards to ensure high quality yarn consistently from all the mills of Ramco.

The quality consciousness begins from cotton procurement itself. Both “on-line” and “off-line” monitoring of delivered products is constantly exercised. Investments in sophisticated instruments from world-renowned manufacturers like Zellweger USTER are an integral part of the objectives of the group to implement Total Quality Assurance.

Ramco Group Textile Division also follows worldwide proven quality systems like 5S, ISO 9000 series and Quality Circles to further enhance the quality toward far reaching standards.

The group has obtained the coveted “Oeko-tex standard 100” certificate assuring absence of harmful substances in yarns.

Cotton Procurement

Kapas in the market place are evaluated by our experienced field cotton selectors, well trained in the art, apart from periodic visits by our top Brass.

Our commitment to quality has won us the accreditation to use “Supima Cotton” logo on our products.

Cotton on arrival is subjected to stringent quality monitoring and inspection right from Mixing to Packing with statistical process control techniques, using the state-of-art testing instruments from USTER and other leading manufacturers. A well-structured scientific Bale Management System is also practiced to ensure further quality control of the raw material in storage.

Quality is ensured by the on-line and off-line monitoring systems.

Total Quality Assurance
On-line Monitoring Systems

Manual and Mechanized Contamination detectors like “vision shield” in Blow Room

Long term and Short term Auto Levellers in cards with control on sliver CV%, Unevenness % and Hank
Grains control and tension control in comber preparatory
Auto Levellers and Sliver monitoring in Drawing
Tension and building control in Simplex
Uster Ring Data in spinning to monitor spindle-by-spindle on quality, performance and efficiency
Control on yarn faults like Slubs, Bunch yarn, Thin/Thick yarn, Neps, Foreign matter and count variation in auto coners using Uster Quantum Clearers
Stop motion facility in Doubler Winding and Two for one Twisters to arrest defective yarn from being taken forward
Uster Cone Expert – To control each and every drum in all automatic cone winding machines with respect to Production, Stoppages, Fault details round the clock and developing reports
OFF-LINE MONITORING SYSTEMS

USTER instruments are used extensively to control quality. Some of them are:

 

USTER SPECTRUM

To evaluate fibre properties like Length, Strength, Mic, Elongation%, Trash content and Short fibre index

 

USTER AFIS

To determine Nep Level, Short fibre content, Trash content and Maturity level in cotton

 

USTER TESTER 4 (UT- 4 & UT-5)

To find out yarn unevenness %, Imperfection, CVb, CV 10 meters, DR%, Hairiness, 2Do (mm), CV2D (8 mm), SHAPE, density, Dust count and Dust size with fabric simulation.  Testing speed 1000 mpm.

 

USTER TENSORAPID 4 (UTR- 4)

Single Yarn Strength, CV%, Elongation%, CV% and work done to break the yarn

 

USTER TENSOJET

The latest version of UTJ - 4 with extra facility of Scatter Diagram, very useful to predict the performance of yarn in weaving

 

USTER CLASSIMAT III  

Detection & classification of yarn faults in 33 classes, and to pin point defects in the yarn with accurate estimate on Length & size.

 

Other testing Instruments from leading manufacturers

ZWEIGLE TPI TESTER

To test the twist inserted in the yarn
 

ZWEIGLE HAIRINESS TESTER / SHIKIBO HAIRINESS TESTER

To find out number of hairs at various lengths and the average S3 hair number in yarn
Array of Technologically Advanced Machines

1a. TRUMAC BLOW ROOM, RIETER UNIFLOC

1b. JOSSI CONTAMINATION DETECTOR

2.CARD ROOM WITH C60 CARDS

3. RIETER COMBER E62, E65, E75

4. RIETER DRAWING Machines- D35 & D40

5. LMW LFS 1660 SIMPLEX

6. Compact Spinning – K44I from Rieter

7. Suessen Compact and Elitwist attachments in LR DJ/5 and LR 6/S machines.

8. Savio Polar I Automatic winding machine with link coner.

9. Peass Precision Propeller Winding Machine

10. Veejay VJ 120 HS and Volkmann Focus 10 TFO Twister

11. Gassing and Soft package Winding Machines from SSM

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