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| Total Quality Policy |
| “To endeavour and meet the increasing challenge of supplying quality yarns consistently as desired by customers of varied requirements based on highly variable raw material as cotton”. |
Ramco Group Textile Division believes that Quality is not merely a policy but a way of life and an integral part of the company’s strategy for customer satisfaction. A team of dedicated workers and committed technical people work in perfect unison, adopting the most stringent quality control standards to ensure high quality yarn consistently from all the mills of Ramco.
The quality consciousness begins from cotton procurement itself. Both “on-line” and “off-line” monitoring of delivered products is constantly exercised. Investments in sophisticated instruments from world-renowned manufacturers like Zellweger USTER are an integral part of the objectives of the group to implement Total Quality Assurance.
Ramco Group Textile Division also follows worldwide proven quality systems like 5S, ISO 9000 series and Quality Circles to further enhance the quality toward far reaching standards.
The group has obtained the coveted “Oeko-tex standard 100” certificate assuring absence of harmful substances in yarns. |
| Cotton Procurement |
Kapas in the market place are evaluated by our experienced field cotton selectors, well trained in the art, apart from periodic visits by our top Brass.
Our commitment to quality has won us the accreditation to use “Supima Cotton” logo on our products.
Cotton on arrival is subjected to stringent quality monitoring and inspection right from Mixing to Packing with statistical process control techniques, using the state-of-art testing instruments from USTER and other leading manufacturers. A well-structured scientific Bale Management System is also practiced to ensure further quality control of the raw material in storage.
Quality is ensured by the on-line and off-line monitoring systems. |
Total Quality Assurance
On-line Monitoring Systems |
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OFF-LINE
MONITORING SYSTEMS
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USTER instruments are used extensively to control quality. Some of them are: |
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USTER SPECTRUM |
To evaluate fibre properties like Length, Strength, Mic, Elongation%, Trash content and Short fibre index |
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USTER AFIS |
To determine Nep Level, Short fibre content, Trash content and Maturity level in cotton |
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USTER TESTER 4 (UT- 4 & UT-5) |
To find out yarn unevenness %, Imperfection, CVb, CV 10 meters, DR%, Hairiness, 2Do (mm), CV2D (8 mm), SHAPE, density, Dust count and Dust size with fabric simulation. Testing speed 1000 mpm. |
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USTER TENSORAPID 4 (UTR- 4) |
Single Yarn Strength, CV%, Elongation%, CV% and work done to break the yarn |
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USTER TENSOJET |
The latest version of UTJ - 4 with extra facility of Scatter Diagram, very useful to predict the performance of yarn in weaving |
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USTER CLASSIMAT III |
Detection & classification of yarn faults in 33 classes, and to pin point defects in the yarn with accurate estimate on Length & size. |
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Other testing Instruments from leading manufacturers |
ZWEIGLE TPI TESTER
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| To test the twist inserted in the yarn |
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ZWEIGLE HAIRINESS TESTER / SHIKIBO HAIRINESS TESTER
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| To find out number of hairs at various lengths and the average S3 hair number in yarn |
| Array of Technologically Advanced Machines |
1a. TRUMAC BLOW ROOM, RIETER UNIFLOC |
1b. JOSSI CONTAMINATION DETECTOR |
2.CARD ROOM WITH C60 CARDS |
3. RIETER COMBER E62, E65, E75 |
4. RIETER DRAWING Machines- D35 & D40 |
5. LMW LFS 1660 SIMPLEX |
6. Compact Spinning – K44I from Rieter |
7. Suessen Compact and Elitwist attachments in LR DJ/5 and LR 6/S machines. |
8. Savio Polar I Automatic winding machine with link coner. |
9. Peass Precision Propeller Winding Machine |
10. Veejay VJ 120 HS and Volkmann Focus 10 TFO Twister |
11. Gassing and Soft package Winding Machines from SSM |
